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Flare Facilities

The flare unit is designed for emergency and permanent combustion of petroleum and natural gas or other combustible gases at oil and gas collection, treatment and processing facilities, as well as at oil refineries and chemical plants.


Part of the equipment

Flare units are completed (depending on the requirements of the Customer):

- modern flare heads of domestic and foreign production to ensure smokeless gas combustion (according to environmental safety standards), automatic ignition and combustion control system of domestic and foreign production with a warranty period of 15-30 years;

- flare separators of capacitive and pipe design (pipe gas expanders) of a new type, designed to separate gas from liquid droplets and mechanical impurities, destroy liquid plugs formed in gas pipelines;

- shut-off valves and instrumentation devices, ladders and service platforms.

At the request of the Customer, flare units are supplied:

1) with separate barrels for high and low pressure gas combustion;
2) combined - with two or more trunks;
3) complete with lifting mechanisms, to bring the shafts to a horizontal position for repair or replacement of flare heads;
4) complete with lifting mechanisms, for lowering flare heads;
5) surface flare systems of open and closed type.

It is also possible to manufacture mobile flare units on a chassis or frame base.
Below is a range of flare installations.

It is also possible to manufacture mobile flare units on a chassis or frame base.

Below is a range of flare installations.

Designation


Flare installations are designed and manufactured in accordance with TU 3667-035-56562991-2011 (TU 3683-006-56562997-2003).

An example of an entry when ordering products is a flare unit FP-1.0-KhL1 TU TU 3667-035-56562991-2011; combined flare unit CFU-1,0-CP1 TU 3667-035-56562991-2011, where:

FP – flare plant;
CFU – combined flare unit ;
1,0 – amount of discharged gas, million m3/day.;
CP1 – Climatic performance.

Technical details


Specifications
Working environment
natural, petroleum gas and other combustible gases
Gas capacity, thousand nm3/day from 1 to 8000
Fuel gas consumption for pilot burners, Nm3/h from 1.5?16
Torch barrel diameter, mm
from 150 to 1400
Flare installation height, m
from 10 to 120
Service life, not less, years
20

Range of produced flare units

Single barrel flares
Options
Flare Code / Sizes
FP-0,05
CFU-0,05
UFOS-0,05
UFO-0,05
FP-0,1
CFU-0,1
UFOS-0,1
UFO-0,1
FP-0,25
CFU-0,25
UFOS-0,25
UFO-0,25
FP-0,7
CFU-0,7
UFOS-0,7
UFO-0,7
FP-1,0
CFU-1,0
UFOS-1,0
UFO-1,0
FP-1,5
CFU-1,5
UFOS-1,5
UFO-1,5
FP-2,0
CFU-2,0
UFOS-2,0
UFO-2,0
Amount of discharged gas, thousand Nm3/day
HP?5050?100100?250250?700700?10001000?15001500?8000
LP?4040?100100?200200?400400?600600?900700?2700
Barrel diameter, DN (mm)
1502003001502003001502003004005006007001400
Barrel height, m
101520101520101520203040?35?45?40?60?40?65
(in the presence of H2S <8% vol.)
?30?30?30?30


Примечания: Стволы высотой до 10 м. поставляются без маршей и площадок.
ВД - высокое давление до 0,2 МПа изб.;
НД - низкое давление до 0,05 МПа изб.

Main types of flare installations


Flare unit FP-0.5-KhL1; DN 500, H=35 m, Qgas=700,000 Nm3/day

Designation
Purpose
Quantity
A1Gas to pilot burner
1
B1Waste gas inlet
1
V1Condensate drain
1
G1For instrumentation
1
D1For instrumentation
1


Combined flare unit CFU-0.5-KhL1; DN 250/150, H=20 m, Qgas=300000/40000nm3/day

Обозн.НазначениеКол.
А1Вход газа ВД1
Б1Газ на дежурную горелку1
В1Вход газа НД1
Г1,2Дренаж конденсата2
Д1,2Для КИП4

Combined flare unit CFU-0.5-KhL1; DN 250/150, H=20 m, Qgas=300000/40000nm3/day



Flare unit with drop heads UFO-2.0-KhL1; DN 1000/1000, H=80 m


Chassis flare



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7072 Business Center, Al Shmookh Building UAQ Free Trade Zone, Umm Al Quwain, UAE