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The oil quality measurement and control system

The oil quality measurement and control system (QMCS) is designed for automatic operational measurement of the mass (volume) of oil; determination of its qualitative characteristics (density, moisture content, pressure, temperature); oil sampling; transfer of information to the operator's workstation.

QMCS is a part of oil treatment units (OTU), pumping stations or other surface installations of oil and gas producing enterprises


Part of the equipment

The QMCS includes the following equipment:
- node of input filters;
- unit for measuring the amount of oil with flow meters (volume or mass);
- at least two measuring lines (one is a backup and verification line, the second is a working line, or three separate lines;
- block of quality control and sampling;
- drainage system from pipelines;
- block box or base frame;
- connection points for pipe piston calibration units (TP9) and devices for determining the residual gas content (RGC)
- control and measuring devices.

Block-boxes are equipped with heating, ventilation, gas control and fire alarm sensors.

Upon separate request, the QMCS is completed with a specialized device for processing data from the primary transducers of flow, humidity, temperature, and pressure installed in the QMCS.

Below is the nomenclature of the QMCS.


Designation


QMCS is available in two versions: blocks of oil metering units of open design - version 1 and placed in block boxes - version 2.


Order entry example:

Oil quality measurement and control system QMCS-500-HL1, where:

500 – throughput, t/h;
HL1 - climatic version.

Technical details
Working environment
oil after separation at the booster pumping station, oil treatment unit, preliminary water discharge unit
Working mode
uninterrupted
Design pressure, MPa
4,0; 6,3
Throughput, t/h (m3/h) from 10 to 1260
Fluid temperature, °C from +5 to +90
Viscosity of the fluid, cSt, no more than 100
Fulid density, kg/m3 780-950
Limits of permissible relative measurement error:
  • Masses of crude oil ± 2,5%
± 2,5 %
  • Masses of crude oil excluding water, with water content
    in crude oil in volume fractions:
up to 70%
± 6 %

from 70% to 95%
± 15%
life cycle, not less, years
20


Oil quality measurement and control system QMCS-3000-2-HL1 with a capacity of 150 t/h


Explication fittings

NamePurposePN, MPaQuantity
A1Oil input
6,31
B1Oil output
6,31
V1Unaccounted oil drainage
6,31
G1Accounting oil drainage
6,31
D1Drainage from the block floor
1,61
Z1,2Foam mortar for extinguishing
6,32
F1Entering an EA action
-1
I1Cable entry for instrumentation and control
-1
C1,2To the mobile verification unit "PUMA"
6,32

The range of manufactured QMCS

Options
Dimensions
QMCS - 500QMCS - 1000QMCS - 3000QMCS - 5000QMCS -10000
Throughput, t/h
8 – 4024 – 12036 – 18060 – 300120 – 800
Nominal diameter of the measuring line, mm 
406580100150
Design pressure, MPa
4.0-10.0
Fluid temperature, oC
+5+50

Viscosity of the fluid, cSt no more
100

Density, kg/m3
780-950
Water cut, % no more
90
Working fluids
oil, water


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7072 Business Center, Al Shmookh Building UAQ Free Trade Zone, Umm Al Quwain, UAE